Track every repair: state, priority, machine, downtime type, root cause, and resolution, all in one place.
Built for plant-floor reality
Maintenance that pays for itself.
Ops Zero turns every work order into data and every breakdown into a number you can act on. Track repairs, surface your most problematic machines, and finally answer what downtime is actually costing you.
The Problem
Manufacturers run on machines, but most still run maintenance on paper, spreadsheets, or software built two decades ago. Techs spend more time digging through documents before a repair than doing the repair. Tickets stay open long after the work is done.
And when a machine goes down for the hundredth time, nobody can tell you whether it is cheaper to fix it or replace it. You do not have a maintenance problem. You have a visibility problem.
What Ops Zero Does
Ops Zero is a maintenance system built for the way manufacturers actually work, supporting both internal maintenance teams and the service organizations that keep machines running.
Know your true cost of ownership with labor, spare parts, and lost production rolled into a single number per machine.
Stop chasing closed tickets with automatic alerts when jobs run longer than expected, so every repair closes with a usable resolution and accurate time data.
Find answers fast with reporting, a cost explorer, and an analyst surface that handles most of what operators need to know.
Why Ops Zero Is Different
Machine visibility without a rebuild
Get insight into assets without ripping out infrastructure or wiring every machine on day one.
AI-enabled repair guidance
Smarter diagnostics and guided resolutions can unlock more production capacity per machine.
Connectivity across the stack
Plug into ERP, MES, QMS, IoT, planning, inventory, and supply chain systems instead of abandoning them.
Low-friction adoption
Keep your current tooling if it works. Layer intelligence on top now, expand into the full platform later.
The AI Exec Summary
Open Ops Zero and get the answers a plant manager actually asks: what machines are down, which assets are spiking in downtime, and where maintenance is starting to cost more than the machine is worth.
Executive AI Dashboard // Live
Secure node: 418-OPS-XPrompt: What machines are down right now?
3 Assets Offline: Press 02 (Critical), Lathe 04 (Warning), Assembly A (Standby).
Prompt: Where are recurring failures occurring?
Hydraulic seals on Oven 01 are failing 14% more often than fleet average. Recommended action: preventative seal swap next Tuesday.
Generated by Ops Zero Intelligence Engine
View full reportBuilt For
Manufacturers
Modernize maintenance without replacing the rest of your stack.
Service Orgs
Support field maintenance teams that most maintenance software forgets.
Reliability Teams
Get operational intelligence, not another passive record system.
Where This Goes
Maintenance is the start, not the finish line. Ops Zero is built to grow by connecting orders, production, and shift data to route the right technician to the right asset faster than manual processes can, then expanding toward a complete manufacturing execution layer over time.
The Sign-Off
A maintenance platform that is genuinely intelligent, connects to everything, and meets you where you already are. Ops Zero is built by Tetra Labs, an application incubator focused on hard, overlooked industrial software problems.